Oxygen Gas Plant

Power-Efficient Gas Plant engineered for high-performance, reliability, and long-term value.

Sanghi Overseas delivers world-class Oxygen and Nitrogen gas plants designed for industrial, medical, and specialty applications. Built on advanced cryogenic air separation technology, our plants offer exceptional purity, low power consumption, and dependable 24/7 operation. With 1100+ installations across 90+ countries, Sanghi Overseas plants are trusted for their engineering supremacy, operational stability, and proven field performance.

Oxygen Gas Plants

Our Oxygen Gas Plants are engineered to be safe, economical, and exceptionally
power-efficient — making them ideal for continuous industrial operation.

Key Features

  • Medium Operating Pressure Medium Operating Pressure Oxygen Plants operate at just 32–35 kg/cm², significantly reducing energy consumption
  • Cryogenic Liquid Oxygen Pump Enables seamless cylinder filling of dry gaseous oxygen at desired pressure of up to 200 kg/cm²g (Bar)
  • Integrated Molecular Sieve Dryer Removes moisture, CO₂, acetylene, hydrocarbons, and other impurities.
  • Fast Start-Up Requires only ~8 hours to resume production after the defrost cycle.
  • Dual Production Capability Simultaneously produces high-purity Oxygen (up to 99.6%) & up to 99.9999% Nitrogen without additional cost.
  • Compact Layout Complete plant and cylinder filling station can be accommodated within a compact footprint.

Performance Advantages

H2O
1.0 kWh per m³ of oxygen for 250 cu.m/hr capacity and above, under normal continuous operation — one of the lowest energy profiles in the industry.
Performance Advantages
Output typically exceeds rated capacity due to efficient design and high-quality materials
Power Savings
Super-efficient expansion engine ensures rapid cooling, reduced startup time, and long-term power savings.

How It Works (Cryogenic Air Separation)

Atmospheric air is compressed, cooled, purified through molecular sieves, and passed through heat exchangers. A portion flows through an expansion engine to  generate refrigeration. Liquefied air then enters distillation columns for separation, where oxygen and nitrogen split based on boiling points. Waste nitrogen and  product oxygen are routed through heat exchangers for energy recovery before final delivery or cylinder filling.

How It Works
Benefits of Oxygen Gas Plant

Benefits of Oxygen Gas Plants

  • 99.6% purity suitable for medical & industrial use
  • Long-term cost savings with superior ROI
  • Power-efficient cryogenic processing
  • Independence from external LOX/LIN supply chains
  • Highly customizable capacities (40 to 1500+ m³/hr)

Plant Specifications

Production Capacity

The plant is very versatile and can be set for a cycle to produce any one of the following alternatives:

Oxygen production / nitrogen production table

AllOxygen ModelGas Qty (Cu.M/Hr)Gas Purity %Product Pressure (Kg/cm²)Nitrogen Gas 
Qty (Cu.M/Hr)
Nitrogen Gas 
Purity %
Product Pressure (Kg/cm²)
1SANGHI-O RG 808099.6150*275960.1
1ASANGHI-O RG 807099.6150*25099.50.1
2SANGHI-O RG 10010099.6150*450960.1
2ASANGHI-O RG 1009099.6150*40099.50.1
3SANGHI-O RG 20020099.6150*70099.50.1
3ASANGHI-O RG 20020099.6150*40099.990.1
4SANGHI-O RG 30030099.6150*130098.000.1
4ASANGHI-O RG 30030099.6150*70099.990.1
5SANGHI-O RG 40040099.6150*160098.000.1
5ASANGHI-O RG 40040099.6150*90099.990.1
6SANGHI-O RG 60060099.6150*294098.000.1
6ASANGHI-O RG 60060099.6150*140099.980.1
7SANGHI-O RG 1000100099.6150*450098.000.1
7ASANGHI-O RG 100090099.6150*200099.990.1

The above product capacities are based on ambient conditions:

15°C
temperature
760 mm
Hg pressure
50%
relative humidity
0.03%
carbon dioxide impurity allowed
  • High purity Nitrogen of up to 1 PPM can also be tapped simultaneously with a separate liquid Nitrogen pump in modified plants, at additional cost.
  • Provisions can also be made for tapping up to 20% liquid oxygen/liquid nitrogen simultaneously with gaseous oxygen, at additional cost.
  • 100% dedicated Liquid Oxygen and Liquid Nitrogen Plants can also be custom designed and offered.

Other Specifications (8 Hours)

Other specifications table

SpecificationORG 100ORG 200ORG 300ORG 400ORG 600ORG 1000
Air Pressure (starting)45 Kg/cm²45 Kg/cm²45 Kg/cm²45 Kg/cm²45 Kg/cm²45 Kg/cm²
Air Pressure (normal)35 Kg/cm²34 Kg/cm²34 Kg/cm²34 Kg/cm²34 Kg/cm²34 Kg/cm²
Starting Time (after defrost)8 Hours8 Hours8 Hours8 Hours8 Hours1 Hour
Starting Time (short stop)1½ Hours1 Hour1 Hour1 Hour1 Hour1 Hour
Defrost Time8 Hours9 Hours8 Hours8 Hours8 Hours8 Hours
Defrosting cycle (normal)9 Months9 Months9 Months9 Months9 Months12 Months
Cylinder Filling Manifolds2 × 12 Nos2 × 24 Nos2 × 30 Nos2 × 50 Nos2 × 70 NosN/A
Cooling Water Requirement30 Cu.M/hr50 Cu.M/hr70 Cu.M/hr80 Cu.M/hr150 Cu.M/hr250 Cu.M/hr
Inlet Cooling Water Temp25°C27°C27°C27°C27°C28°C
Total Weight (approx.)29 Tons45 Tons50 Tons80 Tons100 Tons140 Tons
Assembly Height8.1 M10.5 M10.5 M10.5 M10.5 M12.5 M
Max Roof Height10 M12 M12.5 M12.5 M12.5 M14.5 M
Area Required12 × 12 M35 × 15 M35 × 15 M35 × 15 M35 × 15 M50 x 20 M
Power Supply Required400 & 230 V400 & 230 V400 & 230 V400 & 230 V400 & 230 V440 V, 3Ph, 50Hz

Electric motors can be supplied to suit specific power ratings in respective countries.

  • High purity nitrogen of up to 1 PPM can be tapped simultaneously with a separate liquid nitrogen pump in modified plants, at additional cost.
  • Specifications of other capacity plants can be furnished on request. Also, provisions can be made for tapping up to 20% liquid oxygen/liquid nitrogen simultaneously with gaseous oxygen, at additional cost
  • 100% dedicated Liquid Oxygen and Liquid Nitrogen Plants can also be custom designed and offered.

Nitrogen Gas Plant

Our Nitrogen Gas Plants are designed for industries where purity, reliability, and steady supply are critical

Applications

  • Food Processing & Packaging Food Processing & Packaging
  • Electronics & Semiconductors Electronics & Semiconductors
  • Oil & Gas Oil & Gas
  • Pharmaceuticals & Chemicals Pharmaceuticals & Chemicals
  • Steel & Metal Fabrication Steel & Metal Fabrication
  • Laboratories & Specialty Gas Laboratories & Specialty Gas

Types of Nitrogen Generation Systems

Cryogenic Nitrogen Plants

Plant Production
Suitable for medium- to large-scale production
Purity range
Purity range 
99.9% to 99.9999%
Industrial Duty
Highly stable for continuous industrial duty

Setting Up a Oxygen/Nitrogen Plant (Consultation Guidance)

We help customers plan and establish complete Nitrogen generation facilities, including:

Market & Feasibility Study
Market & Feasibility Study
Demand assessment, competitor mapping, regulatory compliance.
Technology & Capacity Selection
Technology & Capacity Selection
Cryogenic ASU-based systems from 50 to 1500+ m³/hr.
Infrastructure & Site Development
Infrastructure & Site Development
5000–10,000 sq. ft. (depending on plant capacity), Reliable utilities, and Safety systems.
Equipment Supply & Commissioning
Equipment Supply & Commissioning
Includes Air compressors, ASUs, Expansion engines, Liquid pumps, and Storage tanks.
Training & Lifecycle Maintenance
Training & Lifecycle Maintenance
Operator training, Routine service, and Spares Inventory planning.
Tailored Nitrogen Gas Plant

Nitrogen Gas Plants

We design and manufacture Oxygen and Nitrogen plants tailored to:

  • Your required purity
  • Target production capacity
  • Space and infrastructure constraints
  • Operating cost goals
  • Compliance and safety standards
Custom Gas Plant

Looking For A Custom Gas Plant?

Share your requirements — we’ll take it from blueprint to commissioning.

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